Forno Oven, Texas Style: The Knight Family's 'Ciao' Brick Build

Forno is Italian for oven, and this one fits the name: a red brick barrel with a brick arch, a grape mosaic that says "Ciao" and a handmade plank door, built by a Texas family. Here is how it came together, step by step.

27 build photos6 steps

What’s in this build

  • Texas
  • Mattone Barile · Package 1
  • Base - Painted Stucco
  • Oven - Red Brick Veneer
  • Oven - Tile Accents
  • Oven - Custom Oven Door
  • Style - Italian Decor
  • Brick Chimney
  • Firewood Storage Below
  • Step-by-Step Build Photos
  • Fred's Favorites
  • Textbook Build
Forno oven: the Knight family's red brick Mattone Barile with a brick arch, a handmade plank door and a 'Ciao' grape mosaic on the brick chimney in Texas
Built By
The Knight Family
Location
Texas
Oven Style
Fire Brick Barrel
Photos & Videos
27 Photos
Homeowner Review
★★★★★

Build Time-Lapse

Watch This Forno Oven Come Together

From a stack of cinder blocks to the first fire, in about 52 seconds. Press play, or grab the slider and scrub through the build yourself.

Forno oven: the Knight family's red brick Mattone Barile with a brick arch, a handmade plank door and a 'Ciao' grape mosaic on the brick chimney in Texas

Forno is simply Italian for oven, and the Knight family leaned into the name. Their Texas forno oven is a Mattone Barile fire brick barrel with a red brick arch, a grape mosaic that says "Ciao" on the chimney and a handmade plank door, all on a bright orange stucco stand full of firewood. Here is how it came together, photo by photo.

Step 1 of 6

Step 1: Pour the Foundation and Lay the Block

A gravel base went down inside a red paver border, then a concrete foundation slab with rebar pins for the block walls. The cinder block stand went up around an open bay for firewood.

Cinder blocks stacked beside the house, ready for the oven stand
Gravel base leveled inside a red paver border for the oven foundation
Concrete foundation slab freshly poured in a wood form
Foundation slab curing with rebar pins sticking up for the block walls
First course of cinder block laid out in a U shape on the foundation slab
Cinder block oven stand walls rising around an open firewood bay

Step 2 of 6

Step 2: Set the Hearth and the Firebrick Cooking Surface

The hearth slab was poured in two pieces in the garage, then set on the stand. A red brick border went around the edge, and the firebrick cooking surface went down in a herringbone pattern.

Two hearth slab pieces poured in wood forms on a tarp in the garage
Precast hearth slab curing after the wood forms come off
Precast hearth slab set on top of the cinder block stand
Red brick border laid around the edge of the hearth slab
Firebrick cooking surface laid in a herringbone pattern inside the red brick border

Step 3 of 6

Step 3: Build the Firebrick Barrel

With the Mattone Barile foam form on the cooking surface, the firebrick walls went up course by course and closed over the top. A tumbled stone face went on the front of the hearth.

Builder with a trowel setting the first firebricks beside the Mattone Barile foam form
Firebrick walls going up course by course over the barrel foam form
Rear view of mortared firebrick courses along the length of the barrel form
Young helper beside the tumbled stone hearth face, with the firebrick arch over the foam form
Front view of the firebrick arch over the foam form on the block stand

Step 4 of 6

Step 4: Insulate and Add the Red Brick Arch

Ceramic fiber blanket wrapped the barrel. Then a red brick arch went across the front, red brick veneer went over the top, and the foam form came out.

Ceramic fiber blanket wrapped over the forno oven's firebrick barrel
Red brick arch and red brick veneer going on over the insulated barrel
Finished brick arch opening with the foam form removed and a chef statue holding a pizza sign

Step 5 of 6

Step 5: The Italian Details

Two handmade touches give this forno oven its name: a grape mosaic that says "Ciao" for the chimney, and a plank wood door with black iron handles.

Handmade mosaic tile with purple grapes and blue 'Ciao' lettering for the chimney
Handmade plank wood oven door with black iron handles

Step 6 of 6

Step 6: The Finished Forno Oven

The block stand got a bright orange stucco finish and a full bay of firewood. Then the first fire, and pizza night in matching chef hats.

First fire burning in the Texas forno oven, with firewood stacked in the orange stucco base
Builder in a chef hat and apron sliding a pizza peel into the oven
The Knight family in chef hats and aprons with a pizza peel in front of their forno oven
Homeowner in a chef hat and apron with a pizza peel at the brick oven
Finished forno oven with the plank door in place, a mosaic chimney and a full firewood bay on an orange stucco base
Forno oven: the Knight family's red brick Mattone Barile with a brick arch, a handmade plank door and a 'Ciao' grape mosaic on the brick chimney in Texas

Hover over the dots (or tap them on your phone) to see what makes this forno oven one of a kind.

  1. Chimney CapA black spark arrestor cap tops the brick chimney.
  2. "Ciao" Grape MosaicA handmade grape mosaic set into the brick chimney.
  3. Red Brick ArchA red brick arch frames the oven opening.
  4. Handmade Plank DoorA rustic plank wood door with iron studs.
  5. Orange Arch FaceAn orange stucco band wraps the arch face to match the stand.
  6. Red Brick BarrelRed brick veneer covers the insulated fire brick barrel.
  7. Brick Hearth BorderA red brick border trims the hearth.
  8. Tumbled Stone FaceTumbled stone tile dresses the front of the hearth.
Finished forno oven with the plank door in place, a mosaic chimney and a full firewood bay on an orange stucco baseFoundation slab curing with rebar pins sticking up for the block wallsBeforeFinished

Drag across the photo (or just move your mouse) to go from a bare foundation slab to the finished forno oven.

Plan Yours

Forno Oven Ideas From This Build

Give it a name. A tile mosaic on the chimney is an easy way to make the oven your own. The Knights went with grapes and a friendly "Ciao."

Make your own door. A plank wood door with iron handles fits the Italian look, or add one of our ready-made oven doors to your kit.

Use color. A bright stucco stand makes the red brick pop. Matching the arch face to the stand ties it all together.

Store your firewood below. An open bay under the hearth keeps dry wood right where you need it. For another Texas build, see this outdoor kitchen pavilion.

Good Questions

Forno Oven FAQ

What is a forno oven?

Forno is the Italian word for oven. In English it usually means a traditional wood-fired brick oven, like the red brick oven the Knight family built in Texas.

Which oven kit did the Knight family use?

A Mattone Barile, Package 1. It is a fire brick barrel oven built over our foam form, then insulated and finished in red brick. Compare all of our pizza oven kits.

Is this oven a barrel or a dome?

A barrel. The Mattone Barile is a fire brick barrel vault. The arch on the front gives it a round look, but the oven itself is a barrel.

How do you build the brick arch on the front?

Lay the arch bricks over the front of the foam form, then remove the form once the mortar sets. The Knights built a red brick arch over a firebrick arch for a two-tone opening.

Can you make your own oven door?

Yes. The Knights built a plank wood door with black iron handles to match their Italian theme.

How long do you cure a new pizza oven?

Plan on about a week of small, gradually bigger fires to drive the moisture out. Skip it and the oven can crack. See our pizza oven curing guide for the full schedule.

Your Turn

Build Your Own Forno Oven

The Knight family turned a stack of cinder blocks into a red brick forno oven with an Italian accent. Every one starts with the same kit and plans. Start with our free plans and materials list, then finish it your way. Ready to start? See Mattone Barile · Package 1, or compare all of our pizza oven kits.

Alamo-style pizza oven with a Texas star seal in the Grimes family's outdoor kitchen pavilionNext Build StoryA 'Come and Bake It' Oven in an Alamo-Style Texas PavilionAnother Texas build, with an Alamo-style oven, grill and fire pit.Read the story →